STEM - Electric Sports Car Project
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SPORTS CAR PROJECT - We have all the parts necessary to complete this little concept car and you will learn the skills to fit a composite body, wire up the electric drives and exercise your brain in perfecting a refueling system based on a cartridge so that the charging and range limitations might one day be a thing of the past for EVs. We will have an experienced vehicle fabricator to show you the ropes.
1. In the first week you will fabricate a steering column, converting the existing one to fit and and install the floor pedals - again with modifications - then plumb in the brakes, leaning how to make custom hydraulic ends from scratch and work neatly.
2. In the second week you will remake a battery casing for a cartridge and equip the cartridge with 10 x 2kWh battery packs to make a cartridge with a 20kWh capacity for the 48 volt DC motors. This is just shy of the capacity of the original 60 amp/hour packs used in the BMW i3 that we currently operate. Once made you will install the cartridge into the space frame allowing for a power loading mechanism to be fitted by another team of STEM students the following year, if COF cannot spare the time interim.
3. In the third week you will install two 10kW Lunch electric motors and a Curtis controller for a front wheel drive configuration and road test the operation of the vehicle. You will also fit light weight screens, wipers and a door locking mechanism.
4. In week four you will complete the shaping of a body in foam, seal and make a one off body from woven-rovings and epoxy resin. The finale will be painting the cured body shell in a scheme that says to visitors at exhibition stands what the car is, who built it and why low carbon vehicles like this might make a difference in the fight against climate change.
5. & 6. If you are enthusiastic enough at the end of the above grueling schedule, you can spend another week or two tweaking the vehicle, maybe trimming the interior and then road register your creation. While all this is going on, another member of the team might want to post a Youtube video of how Nuffield Research helped to turn this unfinished project into a reality.
In return for your interest, we will clear out our main workshop for six weeks to enable one or more students to get stuck into the bodying and fitting out of this incredibly small sports car. You will use TIG and MIG welding equipment and all the usual hand tools that a vehicle restorer might use in their trade, to include wood working equipment where needed in the body making department.
We will also provide meals and drinks during the bouts of inspiration and innovation that such a project typically yields. The above schedule of works is suggested. Students will decide for themselves on the logical order of development before they proceed.
If you choose to accept this mission for 2019, contact STEM Sussex and the coordinators will make the appropriate enquiries for you. If you are not into cars we have a boat project and a robot project that may be of interest. See the foot of this page for more information. We can only spare staff for one six week project in any calendar year.
COF LTD STEM PROJECTS:
ABOUT STEM - BOAT HULL LOW CARBON DESIGN - ELECTRIC SPORTS CAR GULL WING DESIGN
WHAT
ARE NUFFIELD PLACEMENTS?
Who can be a project provider?
How much does it cost?
What are the benefits?
HOUSING - This is the unit that houses and protects the electric sports car while it is waiting its turn to be worked on. Unlike most sheds, this one tilts up to drive the car out. That is one heck of a security feature.
GULL WING DOORS - A favourite feature for many sports car enthusiasts is gull wing doors. These were first invented by Mercedes for their racing cars, later sold to the public as the 300 SL in 1956, now a classic that has been emulated by many since, to include the De Lorean car used in classic movie: Back To The Future.
OPEN - Here you see the gull wing doors open to form the shape of a seagull's wings from where the name originates. Wood is used in many hand built cars as the frame to make the coachwork, the name coming from coaches that were pulled by horses before motorised vehicles came along to spoil us forever.
ABOUT LORD NUFFIELD (WILLIAM MORRIS)
The Nuffield Foundation is a charitable trust established in 1943 by William Morris, Lord Nuffield, the founder of Morris Motors.
PHILANTHROPIST -
William Morris was one of the first British industrialists to introduce mass production methods after Ford in America. His company, Morris Motors Ltd, prospered in the years after the First World War. From the first Morris Oxford of 1913 to the post-war Morris Minor, his Morris and MG cars were known around the world.
William Richard Morris, 1st Viscount Nuffield was the founder of the Morris Motor Company. Morris was born in Worcester, England in 1877. When he was 3 years old his family moved to 16, James Street, Oxford. Upon leaving school at the age of fifteen Morris was apprenticed to a local bicycle seller and repairer. Nine months later, aged 16, he set up a business repairing bicycles from the family home. The business being a success he opened a shop at 48, High Street and began manufacturing as well as repairing bicycles. In 1901, he began to work with motorcycles, designing the Morris Motor Cycle, and in 1902 acquired a garage in Longwall Street from which he sold, repaired and hired cars.
In 1938, Nuffield purchased the bankrupt Riley (Coventry) and Autovia companies from the
Riley family and quickly sold them to his own Morris
Motor Company, with the addition of Wolseley later that year, the combined enterprise became known as the Nuffield Organisation. This merged with
Austin Motor Company in 1952 to become the British Motor Corporation. It was later merged with
Jaguar to become British Motor Holdings. In 1968, nearly every British automobile manufacturer, including BMH, became
British
Leyland.
STEM SUSSEX FAQS
Who on the team should I speak to?
STEM Sussex is made up of a small and dedicated team. If you are not sure who you need to speak to about a particular event or project, have a look at our staff biography for the who’s who of STEM Sussex.
What are STEM Ambassadors?
STEM Ambassadors are volunteers with a STEM background who give up time to inspire the next generation. They are a FREE resource for schools. To find our more or to request Ambassador support please visit:
www.stemsussex.co.uk/volunteers/stem-ambassadors/stem-ambassadors-schools How do I get involved in the Big Bang Fair South East?
The Big Bang Fair is an exciting, interactive event that’s loads of fun, but with serious careers messages underpinning it all. Students aged 9-19 can meet representatives from local employers and PEIs and see what a future career in STEM might look like. They’ll take part in a range of interactive workshops, shows and activities and get to try new things.
If you want to get more information and register to attend:
www.stemsussex.co.uk/secondary/whats-on-1/big-bang-fair-south-east/.
KISS - Keep things as simple as possible. They don't get much more basic than the steel frame and wooden body formers as seen above. We do though expect a bit more comfort from our modern steeds than yesteryear, hence a windscreen is a must, comfortable seats and bodywork to keep out the rain.
Are there other Big Bang events closer to me?
Big Bang events are vibrant days enthusing the next generation with interactive table top activities which highlight the depth and range of career possibilities. For Big Bang @ events near you, please visit: http://nearme.thebigbangfair.co.uk/regions/704
Am I eligible for free STEMfest activities?
Currently schools in Crawley, Coastal West Sussex and East Sussex can get involved in their local STEMfests. Unfortunately, schools outside these regions don’t have a dedicated STEMfest (yet!) but can attend free events, such as the Big Bang Fair South East.
Interested in a STEMfest in your region? We can support you to deliver a programme with a proven track record.
Contact us to discuss. stemsussex@brighton.ac.uk
What is a CREST Award?
www.stemsussex.co.uk/primary/competition-calendar/
The CREST Awards scheme is the British Science Association’s flagship programme for young people, providing science enrichment activities to inspire and engage 5-to-19-year olds. It is the only nationally recognised accreditation scheme for project work in science, technology, engineering and mathematics (STEM) subjects.
CREST gives students the chance to participate in hands-on science through investigations and enquiry-based learning. It can be run in schools, clubs, youth groups, other organisations or at home. They are well regarded, high quality and a tangible recognition of success.
There are five CREST Award Levels, allowing students to progress through the scheme throughout their education.
For primary schools visit here: www.stemsussex.co.uk/competition/crest-star-award For secondary schools visit here:
www.stemsussex.co.uk/secondary/schemes-and-competitions/crest-awards/
What can my school do for our STEM day or theme week?
Cost is always a factor when planning a STEM enrichment day or theme week. Here are some suggestions you could consider to make it as affordable as possible.
Our in-school Enrichment Activities are run at cost price. Have a look at the Primary or secondary activity areas on our website. We can discuss ways of making the activity affordable for your school or adapting it for your school's needs.
If you are a primary school, consider doing a CREST Star Award please visit http://www.crestawards.org/run-crest-awards/crest-star/. Free resources for KS1 and KS2. For all schools – visit our ideas and inspiration area. You can filter by subject area and Key Stage to find something to suit your school’s needs.
Why not enter a competition to win some amazing prizes for your school. For the primary competition calendar, click here. For the secondary competition calendar, click here.
Plan your theme week or STEM day to coincide with your nearest STEMfest. Currently schools in Crawley, Coastal West Sussex and East Sussex can get involved in their local STEMfests.
Unfortunately, schools outside these regions don’t have a dedicated STEMfest (yet!) but can attend free events, such as the Big Bang Fair South East.
Can you help us find work experience for our students?
We coordinate the popular Nuffield Research Placements scheme in Sussex and Hampshire, for year 12 students, but unfortunately we do not have the resources to support work experience other than this, and for data protection reasons are unable to share details of our contacts. Occasionally companies will email us offering work experience, and in these instances we will advertise it via our school newsletter. To subscribe to our monthly newsletter please sign up here.
What’s going on this year?
We have events and activities running throughout the year. There are several ways you can keep in touch: Visit the ‘what’s on?’ section in the primary or secondary school area:
Alternatively, you can follow us on social media:
Twitter: stemsussex Facebook: stemsussex1 Blog: http://blogs.brighton.ac.uk/stemsussex/
Sign up for our monthly newsletter: Teacher newsletter
EMPLOYERS
What activities, schemes and events do you run?
STEM Ambassadors are volunteers with a STEM background who give up time to inspire the next generation. Become an Ambassador or support your employees' participation in the STEM Ambassador programme. STEM Ambassadors motivate young learners whilst developing their own communication, presentation and planning skills. It is a fantastic way to promote your company within your local community. For more information please visit:
www.stemsussex.co.uk/volunteers/stem-ambassadors/stem-ambassadors-companies
Big Bang @ events - Each STEMfest (see below) culminates in a Big Bang event, a vibrant day enthusing the next generation with interactive table top activities which highlight the depth and range of career possibilities. For Big Bang @ events near you, please visit:
http://nearme.thebigbangfair.co.uk/regions/704
STEMfest is a series of free workshops, activities and shows that take place in schools, colleges, in the community and with local employers. There are now several STEMfests across the South East that showcase the latest STEM innovations, careers and opportunities. As an employer, there are lots of ways to get involved. For More information about Crawley, Coastal, East Sussex and Lewes please visit http://www.stemfest.co.uk/
Nuffield Research Placements offer over 1000 funded placements a year to UK students wanting to get an insight into the world of scientific, research and development, including areas of technology, engineering and maths.
Placements are offered to students in Year 12 studying STEM subjects and last four to six weeks, in universities, industry or research institutions during the summer holidays.
There are no upfront costs to prokect providers. ll we ask you to offer is the premises and you/your staff's time to supervise the students. The students' travel costs are covered and there is an additional bursary for those from low income backgrounds.
For more information please visit:
www.stemsussex.co.uk/secondary/schemes-and-competitions/nuffield-research-placements/providers
The Engineering Education Scheme (EES) in England & Scotland is an EDT Programme which links teams of talented and motivated Year 12 (age 16/17) students and their teacher with local companies to work on real, scientific, engineering and technological problems. The scheme runs from October to April each year.
Working with young people on the EES makes a huge difference to your business. EES students offer a fresh perspective and can support skill development of existing employees. If you are an employer and want to work with talented and motivated students please visit:
www.stemsussex.co.uk/employers/how-to-get-involved/engineering-education-scheme/
BRIGHTON UNI - Our point of contact in the UK is Brighton University, a great bunch and very enthusiastic, as are we, about making education fun. It should be fun to learn.
What are STEM Ambassadors?
STEM Ambassadors are volunteers with a STEM background who give up time to inspire the next generation. Become an Ambassador or support your employees' participation in the STEM Ambassador programme. STEM Ambassadors motivate young learners whilst developing their own communication, presentation and planning skills. It is a fantastic way to promote your company within your local community. For more information please
visit: www.stemsussex.co.uk/volunteers/stem-ambassadors/stem-ambassadors-companies/ What is the Nuffield Research Placement Scheme ?
Nuffield Research Placements offer over 1000 funded placements a year to UK students wanting to get an insight into the world of scientific, research and development, including areas of technology, engineering and maths.
Placements are offered to students in Year 12 studying STEM subjects. Through the scheme, students get the opportunity to work alongside practicing scientists, technologist, engineers and mathematicians in the workplace. Placements last four to six weeks, in universities, industry or research institutions during the summer holidays.
There are no upfront costs to project providers. ll we ask you to offer is the premises and you/your staff's time to supervise the students. The students' travel costs are covered and there is an additional bursary for those from low income backgrounds.
For more information please visit:
www.stemsussex.co.uk/secondary/schemes-and-competitions/nuffield-research-placements/providers What do I need to know about the Engineering Education Scheme?
The Engineering Education Schem(EES) in England & Scotland is an EDT Programme which links teams of talented and motivated Year 12 (age 16/17) students and their teacher with local companies to work on real, scientific, engineering and technological problems. The scheme runs from October to April each year.
The scheme provides students with an in-depth experience in science, engineering and technology that will enable them to make an informed decision about their future studies and career.
Working with young people on the EES makes a huge difference to your business. EES students offer a fresh perspective and can support skill development of existing employees.
If you are an employer and want to work with talented and motivated students please visit
www.stemsussex.co.uk/employers/how-to-get-involved/engineering-education-scheme/
VOLUNTEERSWhat are STEM Ambassadors?
STEM Ambassadors are volunteers with a STEM background who give up time to inspire the next generation.
They cross all ages and backgrounds, representing thousands of different employers across the UK. Our Ambassadors include apprentices, zoologists, set designers, climate change scientists, engineers, farmers, geologists, nuclear physicists, and architects. They help to open the doors to a world of opportunities and possibilities which come from pursuing STEM subjects and careers. They not only inspire young people; they also support teachers in the classroom by explaining current applications of STEM in industry or research.
If you are an individual and want to know more, please visit:
www.stemsussex.co.uk/volunteers/stem-ambassadors/stem-ambassadors-individuals/
If you are an employer and want to get your company involved: www.stemsussex.co.uk/volunteers/stem-ambassadors/stem-ambassadors-companies/
Alternatively, get in touch with us to find out how we can help you inspire your young people or to find out more about motivating young people by becoming a STEM Ambassador. Contact Daniel Hawkins on 01273 644750 or email him via ambassadors@brighton.ac.uk.
How do I get involved in the Big Bang Fair South East?
The Big Bang Fair is an exciting, interactive event that’s loads of fun, but with serious career messages underpinning it all. Students aged 9-19 can meet representatives from local employers and PEIs and see what a future career in STEM might look like. They’ll take part in a range of interactive workshops, shows and activities and get to try new things.
If you are an volunteer and want to get involved with providing an activity or sponsorship, please contact: southeast@thebigbangfair.co.uk
ABOUT STEM UK
STEM Learning is the largest provider of education and careers support in science, technology, engineering and mathematics (STEM). According to the Guardian, approximately 40,000 science, technology, engineering and mathematics (Stem) jobs go unfilled every year. There is no way we can generate the number of scientists and engineers the economy requires without tackling this problem. The truth is, Britain can't afford to discriminate. That's why we need to start closing the gender gap now.
LINKS & REFERENCE
https://www.stem.org.uk/ http://www.nuffieldfoundation.org/ https://sussexstem.com/ https://www.theguardian.com/careers/careers-blog/myths-keeping-women-out-of-stem http://www.coastalstemfest.co.uk/ https://www.gatwickairport.com/business-community/community-sustainability/education/stem/ http://www.crawleynews24.co.uk/gatwick-hosts-lego-robotics-tournament-with-stem-sussex/ https://www.brighton.ac.uk/careers/volunteering/stem-sussex/index.aspx
BOAT PROJECT - If you are not into cars, but more into boating, the above low carbon vessel may be of interest to you. If you are into robots, check out the project below.
SUSSEX ROBOT PROJECT - With its own dedicated robot workshop in Sussex this large hexapod should be able to carry a human over rough ground, but also teaches the basics of mechatronics, or animatronics if you prefer..
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